Parameters

Present Impact Status

Improvement Activities

Next Review

Chemical, oil and lubricating agents

All chemicals, oil and lubricating agents are stored in a well protected storage areas to ensure that there is no soil contamination if there is a leak. Effective spill control measures are ensured in case of spillage. ISPC ensures that optimum dosage/use of these resources is done in an environmentally friendly manner. Inaddition, the chemicals used in ISPC are not toxic to environement.

N/A

Dec-24

Air emissions from furnace

It's commendable to see the proactive steps being taken to address environmental concerns within our operations. Transitioning from crude oil to natural gas as a fuel source is a significant move towards reducing air emissions and promoting sustainability. The progress made so far, with 45% completion of the project and the successful transition in one process line, demonstrates our commitment to environmental stewardship. Additionally, the tree planting initiatives across NASCO, ASCo, DRI, and ISPC 1, totaling over 800 trees , reflect our dedication to offsetting carbon emissions and enhancing green spaces within our organization. These efforts not only contribute to environmental conservation but also create a more pleasant and sustainable work environment for our employees. The ongoing gas analyzer project is another important endeavor that will provide valuable insights into our environmental impact, allowing us to implement targeted measures to further reduce emissions and improve environmental performance. We look forward to the continued progress and success of these sustainability initiatives as we strive to minimize our environmental footprint and contribute positively to the communities in which we operate.

For 2023, we are planning and working towards switching from crude oil fuel source to natural gas in the other two process lines as well. Furthermore, we are planning to plat atleast 500 trees through out the organisation. Further details in 2023 sustainability project progress report.

Dec-24

water contamination before discharege or reuse , lubricant life increased

This helps in the removal of pollutants and contaminants, making the water safer for discharge or reuse. Also increase the lubricant life , so the waste generated as used oil / lubricant will be less over period of time . it can be recyled

Installation of Centrifuging machine in WRB STAND LUBRICATION to remove the water from oil.

Dec-24

Project Name

Summary Status

Technical projects

Installation of Centrifuging machine in WRB STAND LUBRICATION to remove the water from oil.

This oil cleaning machine preserve and extend the oil serviceable life.  

Reducing the Oil consumption for Hydraulic oil ISOVG 68 from 182 drums 146

Reduce oil consumption will also reduce impact of carbon emission.  

Reducing the Oil consumption for WR Block Mill Lubrication oil Mobile 525 ISOVG100 by 10% from 659 drums to 541

Reduce oil consumption will also reduce impact of carbon emission.

Production projects

Installation of R1 Mill LNG main supply pipe line from Main Station to inlet of Furnace gas train.

Cost Savings: Natural gas prices are often lower and more stable than crude oil prices, making it a cost-effective energy source for heating, electricity generation, and industrial processes.

Versatility: Natural gas can be used for various applications, including heating, cooking, electricity generation, and as a fuel for vehicles. Its versatility makes it a valuable energy source in both residential and industrial settings.

Cleaner Burning: Natural gas burns more cleanly than crude oil, resulting in fewer pollutants such as sulfur dioxide, nitrogen oxides, and particulate matter. This cleaner combustion contributes to improved air quality and human health.

Abundant Supply: Natural gas reserves are abundant and widely distributed around the world, providing a reliable and secure energy source for countries with access to gas reserves.

Infrastructure: Natural gas infrastructure, including pipelines and distribution networks, is well-established in many regions, facilitating its transportation and use compared to crude oil.

Energy Security: Diversifying energy sources by using natural gas reduces dependence on crude oil imports, enhancing energy security and resilience to supply disruptions.

Renewable Natural Gas: With advancements in technology, renewable natural gas (biogas or biomethane) produced from organic waste can further reduce greenhouse gas emissions and provide a sustainable energy source.

Construction of R1 LNG Reducer Substation Room

Installation of Flue gas Analyzer for R1 Mill :

R2 MILL installation of NG Pipeline from NG Main Station to Inlet R2 Furnace Gas Train + Vam Chiller :

Parameters

Present Impact Status

Improvement Activities

Next Review

Primary material use

Maximum utlization of primary material in ensured. 2% loss in billet weight is considered in general. We have objectives to maximise yield & minimize scrap. Objectives to maximise the yield and minimize scap are set. Our billet suppliers (Nasco & Asco) are using 40-60% steel scrap in their furnaces depending upon the availability of DRI.

The production department is looking into the following possibility by taking the weight of the billet before it enters the furnace and then measuring the weight of the billet after discharging, which can help us to calculate the exact loss due to oxidation and improve on it.

Dec-24

Climate Change

Monitoring the GHG/GWP emissions periodically and managing our operations in an optimum way to keep them at minimum. Mitigation methods are in place to control the emissions.

Change the furnace fuel from crude oil to natural gas in R1 and R2. Once completed, this project will help us to reduce the emission substantially. A Gas analyzer has been installed to help us identify our greenhouse gases better. Furthermore, planting trees to minimise global warming and promoting the culture among stakeholders.

Dec-24

Air Emission

The emissions are well within the limit set by NCEC. The quality of input material is continuosly ensured to attain optimum emission levels. As of progress in 2022, the fuel changing project is completed in R3. For R1 and R2, it is in progress. The Gas analyzer project is almost 100% complete. The set amount of trees have been planted.

Change the furnace fuel from crude oil to natural gas in R1 and R2. Once completed, this project will help us to reduce the emission substantially. A Gas analyzer has been installed to help us identify our greenhouse gases better. Furthermore, planting trees to minimise global warming and promoting the culture among stakeholders.

Dec-24

Sludge

Ensuring that there is no soil contamination, the sludge is collected at designated areas. The same is then collected by the contractor for reusing.

Majorly being put in landfill as there are not many companies currently which can re-use or recycle. We found one and we have given away sludge free of cost to them. They recycle it.

Dec-24

Scale

The mill scale is collected on concrete surface and the water from it is collected back in the scale pit. The accumulated scale is then removed by the contractor.

Conducting follow ups with contractors (Environmental department shall conduct follow ups with contractors to ensure that the mill scale is being reused in proper and environment friendly manner)

Dec-24